Ironworker Punch Die
Ironworker Punch Die
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US $40.00
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The versatility of the Ironworker
Whether your fabricator shop is big or little, you need to know that the Ironworker is what makes it successful. Five machines, not just one, make this ironworker a marvel of engineering. Most people do not realize how much more versatile it is. There are 5 working areas that make up this machine: a punch, a section shear, a bar shear, a plate shear, and a coper-notcher.
Many of the cheaper ironworkers are constructed to use a hinge in which the ram shakes back and forth, making the punch penetrate the die at a slight angle. This results in the front edges wearing down on the punch and the die. Using one of the better machines will ensure a consistent traveling path. This makes it easy for the punch to enter the dye right in the center to get full use of the machines ability.
Normally the bar shear comes complete with openings for both the round and square bars. Dependable makers give the ability to take out these blades and replace them with channel, T-bar, Jr. I-beam, and various others. To repeat, the slides or rams of the better class machines move perpendicularly and don’t shake like a lot of the cheaper ones do.
This section shear occupies the biggest cross sectional area of the five working stations, and is where the best brands can wreck havoc on the cheaper ones, since they have greater versatility and capacity. As an example, if you have a section shear with a 6” x 6” x 1/2” angle space, the high quality products will let the user be able to switch out the knives and substitute them with up to 6” channel knives. The worker can employ the multiple holed knives with many holes for smaller areas, or put in flat bar knives which have extra thickness over the regular plate shear. This will benefit the manufacturers of conveyor systems that need to cut lots of channels in production.
The plate shear ought to have a slide which moves perpendicularly at all times too, so that the fall off segments aren’t misshapen or bowed. Many inexpensive ironworkers have a rocking ram and can't shear flat bar without causing obvious deformation. The angle of attack ranges from 7 to 13 degrees. Non-deform blades which have a 2.5 degree of rake angle are what the better quality ironworkers use. This provides a crucial margin when shearing a volume of flat bars.
The vast majority of ironworkers are equipped with a rectangular coper. As you are coping the angle iron leg, the rectangular coper provides for the cross joining of angles. When you wish to manufacture a frame, you will substitute the coper with the triangular notching part, so when you notch the side of an angle, you can curve it to 90 degrees to build a frame. Be sure to use a notching tool with a flat edge, as you want the material to come out easy and not tear when you bend it.
About the Author
When looking for metal fabrication equipment, Michael Headingten found E.G. Hellerson. Michael has come to rely on their products such as the hydraulic press brakes, which produces efficiently and avoids manufacturing waste. In these economic times that’s important.
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